Tag Archives: quality

Quality Manager

Title: Quality Manager
Classification: Non-Exempt
Reports To: President

Purpose:
Manages and coordinates the daily Quality Assurance activities, documents and related operations of American Pinball Inc. (API). Responsible for day to day monitoring and inspection activities. Supervises the QA Inspector(s), is responsible for monitoring the tool calibration system, determining root cause for reported internal and external nonconformities, determines acceptance or denial of warranty claims, communicates decisions to the customer. Develops and manages required policies, procedures and audit controls. Establishes and maintains Quality Management Processes and Procedures, Work Instructions, Forms, Documents and Records. Oversees the day to day inspections, documentation, investigation and analysis of reported nonconformities.
Monitors compliance with 5S performance to promote a safe working environment. Promotes the execution of the procedures and work instructions in the Quality Management System. Attends Design Review and Management Review meetings. Manages the daily operations of the quality assurance staff, enforces the Policies and Procedures listed in the Quality Management Systems manual that impact Manufacturing, Production, Inspection and Testing.

Reports to:
The President.

Direct report staff:
Plant QA Inspectors and Testing Technicians (if any).

Duties and responsibilities:
• Responsible for the oversight of the Process Audits and any resulting corrective actions.
• Responsible Internal and External Corrective and Preventive Action reporting.
• Responsible for performing Root Cause Analysis activities and meetings.
• Responsible for meeting and coordinating with external Quality System auditors.
• Vice-Chairs safety committee. Monitors staff safety and on-the-job injuries. Reviews and audits OSHA Log.
• Continuously improves performance by fostering a well-trained, equipped and motivated staff.
• Maintains quality of service by enforcing quality and customer service standards.
• Maintains staff performance by conducting regular performance reviews.
• Accomplishes staff results by communicating job expectations and conducting staff meetings as required.
• Maintains professional and technical knowledge by attending educational workshops; reviewing professional publications; establishing personal networks; benchmarking state-of-the-art practices; participating in professional societies.
• Contributes to team effort by accomplishing related results as needed and participating in Quality Management System team meetings, as required.

Skills/Qualifications:
Customer Focus, Quality, Manufacturing, ISO, ERP, Coaching, and Supervision, Quality System Management, Results Driven, Fosters Teamwork, Handles Pressure, Gives Feedback and maintains a safe and healthy working environment. Able to leap tall buildings, with a running start.

Position Type/Expected Hours of Work:
This is a full-time position, and core hours of work are Monday through Friday 7:30 a.m. to 5 p.m. Occasional evening and weekend work may be required as job duties demand. One, half hour lunch break and two ten-minute rest breaks will be provided.

Physical Demands:
While performing the duties of this job, the employee is required to see, talk and hear. The use of hands and fingers to handle and/or feel and the ability to reach with hands and arms, is required. Sitting, standing and walking, for long periods of time up to nine (9) hours per day. Must wear PPE (Personal Protective Equipment) including a back-brace belt, as required. Must be able to lift up to 50 lbs. regularly throughout the work day without assistance. Must be able to move 250 lb. games, on a cart, as needed. Must be able to safely operate a pallet jack moving loads up to 1500 lbs.

The above statements are intended to describe the general nature and level of work being performed by the incumbent(s) of this job. They are not intended to be an exhaustive list of all responsibilities and activities required of the position. Duties, responsibilities and activities may change at any time with or without notice.

Contact:

Dhaval Vasani
1448 Yorkshire Drive,
Streamwood, IL 60107
Phone: 847 893 6800
Direct : 847 971 8892
Dhaval@american-pinball.com

Quality Inspector – Stamping Manufacturing

INTERPLEX DAYSTAR, INC
JOB DESCRIPTION
02072018

Position: Quality Inspector Stamping Manufacturing
Work Hours (Shift): 3rd Shift
Contact: Madelyne.Alvarez@us.interplex.com

Position Summary:

We are seeking a Quality Inspector to join our team that is passionate about excellence in quality and customer satisfaction.

Under the supervision of the Quality Manager, the Quality Inspector performs the inspection of product star-up approvals, Tool/Die set-ups, In-Process measurements and testing to ensure products meet quality standards before they reach the customer.

Essential Functions of the Position
• Read and interpret blueprints, control plans and engineering specifications.
• Inspect products according to control plan requirements using various precision gauges.
• Maintain quality records on product inspected.
• Maintain statistical process data as required by the customer
• Work closely with and train/re-train shop floor personnel
• Identify and report product non-conformances
• Perform other duties as directed.

Requirements
• Minimum 5 years’ experience as an inspector, preferred stamping manufacturing
• Associate degree or above
• Prior exposure to ISO19001, TS16949, ISO14001 Quality Systems
• Experience using OGP or CMM
• Proficient with micrometers, calipers, dial indicators, optical comparator, etc.
• Ability to read and interpret drawings and specifications (blueprint reading skills)
• Knowledge of Geometric Dimensioning and Tolerance (GD&T)
• Strong knowledge of mathematical operations (e.g. measure conversions)
• Knowledge and understanding basic quality terms, definitions and concepts
• Must understand types of measurement, measurement terminology
• Ability to work independently with little or no supervision
• Advanced computer skills (Microsoft Office – Excel & Word)

Quality Engineer

ORGANIZATION:

Our client is over 100 years old and they employ approximately 1,200 employees in North America with sales in excess of $800mm dollars. In the United States, they employ 400 people at 5 production facilities. The position is located at a production facility in the southwest suburbs of Chicago and has 150,000 square feet of manufacturing space. It is a nonunion operation and employs 55 people on a two-shift operation

Summary:

Exciting opportunity to be part of a successful company that is growing and moving into new markets, to include Aluminum and Stainless Steel. This is a highly visible opening that will offer technical and career challenges as well as financial rewards. This person needs to be able to run projects, work independently, be proactive, and able to work effectively with customers. This person would be part of a management team that is implementing lean and enhancing processes, procedures and systems.

Primary Accountabilities:

• Establish programs, policies and procedures to evaluate precision, accuracy and capability of processes, products, production equipment and testing, measurement, and analytical equipment and facilities. • Support the development and implementation of the corrective and preventive action systems.
Challenges:
• Driving the acceptance and adoption of change into an organization • Marshaling and motivating individuals without a direct reporting relationship. • Implementing structured analysis process into complex on-demand problem solving.

Primary Duties:

• Implementation of quality planning (APQP and initial sampling)

• Supplier coordination- PPAP approval, conduct audits, issue reclamations, issue charge backs, etc.

• Examination of laboratory and test reports and initiation of appropriate measures

• Preparation, supervision, and closure of customer audits

• Implementation and monitoring of remedial measures and processes

• Read and interpret engineering drawing, standards, and specifications

• Specification of the required inspection documents for auditors and measurement engineers

• Customer and supplier visits

• Participation in and managing of quality and customer projects

• Implementation of internal audits

• Support and assistance in the introduction or change of processes

• Tool, process, and gauge buy offs

• PPAP submission to customers

• Participation in FMEA, Control Plans, Process Flows, and other process documentation

Requirements:

• Possess a Bachelor’s degree • Minimum of 5 years’ experience with quality/continuous improvement in a manufacturing environment. • A demonstrated experience with Lean Manufacturing and/or Six Sigma is essential. • Working knowledge of ISO 9002 and TS 16949 is required. • Experience with Steel, Aluminum or Stainless steel is highly preferred.

Qualifications: 

• Must have demonstrated ability to apply strong reasoning skills for problem identification and resolution and to understand the appropriate application of statistical and business improvement tools to achieve and sustain business results. • Must possess effective collaboration skills to motivate and influence others at various levels without a direct reporting relationship. • Must have experience in quality control program operations, to include standards & measurement techniques. • Ability to apply quality control theories and principles to an operational environment. • Must demonstrate an effective communication skill/style to present complex ideas in a compelling and comprehensive manner. • Must demonstrate ability to work independently and is self-driven. • Maintaining and improving the production processes and overall quality in the company and at suppliers.

Competencies:

1. Intellectual Horsepower – Deal with concepts and complexity comfortably; strong analytical capability.

2. Business Acumen – Knowledgeable in current and potential future policies, practices, trends and information affecting the business and organization.

3. Interpersonal Savvy – Build constructive and effective relationships, uses diplomacy and tact

4. Planning – Accurately scopes out length and difficulty of projects, develops schedules

5. Organizing – Can orchestrate multiple activities at once to accomplish a goal; arranges files and information in a useful manner

6. Systems Management – Can design practices, tools, processes and procedures which allow monitoring and management at a distance; can impact people and results remotely

Company Services:

• 150,000+ Square Foot Climate Controlled Plant

• .1875” to .012” x 72” Slitter · 25-ton Capacity

• Shimless Slitter Tooling with Interchangeable Heads

• .1875” to .024” x 72” High Speed Precision Blanking & Corrective Leveling Line · 25-ton Capacity

• .078” to .014” x 60” Cut-To-Length with Corrective Leveling · 20-ton Capacity with PVC and Paper Interleaf Capabilities • Two .018” to .250” X 50″ X 100″ Finn Power Turret Press

• Rail Siding & Dock High Loading Capabilities

• Hand Shearing Capabilities from .019 to .250 x 144″ · Two Hand Shears

• Product Capabilities Include Stainless, Both Slitting and Leveling

• ISO 9001:2008 Registered

OPPORTUNITY:

The company is seeking a candidate who has the skill set and ability to grow into a more significant role within the corporation. The company offers a culture that is very dynamic, and growth oriented. Our client is offering a competitive salary, bonus and an excellent benefit plan to compliment the package.

For additional information on this search, please contact:

Brian Vogrinc
Vogrinc & Short, Inc.
T: 779-210-8586
http://www.vogshort.com
brianv@vogshort.com

Director of Quality

DIRECTOR OF QUALITY

POSITION SPECIFICATION

THE ORGANIZATION

Located in the Midwest, The company is a manufacturer and middle-market machining company with an impressive global customer base and a reputation in the industry for delivering complex products and outstanding quality. With a strategic focus on growth, the company has brought in a new top Management team to take them into the future and support change management to realize its performance potential.

THE POSITION

The Quality Director is responsible for deployment of quality-related initiatives, processes, and practices. The position is also responsible for leading the development and execution of process control and quality management systems, as well as providing leadership to project teams through all aspects of the continuous improvement process to improve quality, reduce costs and increase customer satisfaction.
This position will energize the organization around quality and elevate the organization’s reputation as a best in class provider of goods through positively impacting profitability, operational efficiency, customer satisfaction, and on time delivery performance. The role will have the autonomy to design and structure the quality organization to meet the company goals and objectives.
This role will provide support for root cause and corrective/preventive actions tied to Supplier Corrective Action Requests. Support Supplier requests tied to program requirements, interface with customer needs and program management activities. Responsible for ensuring vendor adherence to the part engineering drawings, specifications, purchase order and quality flow down requirements with approved suppliers for continuous improvement

MAJOR RESPONSIBILITIES

• Serve as a member of the Management Team, providing guidance and strategic direction to the company.
• Cooperate with other management personnel in formulating and establishing company policies, operating procedures and goals.
• Provide overall direction, leadership and management of the Quality Management System.
• Management of quality assurance applications such as Internal Audit, Corrective Action Calibration and Supplier Control Systems.
• Drive effective root cause corrective action (RCCA) and problem solving culture.
• Management of quality engineering department and inspection personnel activities to ensure consistency and compliance to the internal and external requirements.
• Reinforce and champion the idea and culture of continuous improvement and motivate ideas for pipeline improvement project.
• Ensure sufficient resources are available to enable the facility can achieve goals and objectives are met from a quality perspective.
• May occasionally perform special projects;

LEADERSHIP SKILLS

• Critical thinking such as calculating, analyzing, assessing, integrating and checking. Ability to identify trends and opportunities and providing accurate and quality information.

• Creative and analytically skills to design solutions using expertise in quality, knowledge of industry trends, ability to define problems, collect data, and present recommended solutions.

• Effective project management with consideration for long and short term implications while using technology in the planning, presentation, execution, and evaluation of initiatives. Ability to support change through proven change management programs and approaches.

• Communications expertise in writing, informing, discussing and responding.

• Performance Management to support and develop employees to channel their talents toward organizational goals.

• Engaging the ability to create employee passion for quality and to design and implement systems that integrate quality into the cultural fabric, mindset and production of the organization.

EXPERIENCE
• Five plus years recent experience in machining related industry quality and manufacturing environment
• 10 plus years of experience in a leadership role preferred
• Five plus years of recent experience in Quality Director role managing supervisors, leads, and other direct reports
• Experience building a quality infrastructure that yields results
• Six Sigma and or/LEAN certification (Blackbelt preferred).

PERSONAL AND STYLE CHARACTERISTICS

• Pro-active and results oriented
• Demonstrated leadership skills and change management experience
• Highly professional
• Takes ownership with a solutions focus
• Collaborative
• Can challenge status quo/ a change agent
• Able to “roll up your sleeves”
• Innovative
• Ability to handle multiple projects simultaneously
• Demonstrates a personal sense of urgency and ability to motivate others
• Enjoys a challenge

EDUCATION
Bachelor’s Degree required. MBA preferred.

RELOCATION PACKAGE WILL BE PROVIDED

Interested candidates may contact:

Anant Shah
aoshah@arrowgear.com
Director of Quality Assurance
Arrow Gear
2301 Curtiss Street
Downers Grove, IL 60515

Quality Assurance Associate, The Royal Group

Quality Assurance Associate

The Royal Group

Job Description

Job Title: Quality Assurance Associate

Department: Quality

Reports To: Process Improvement Manager

FLSA Status: Non-Exempt

Prepared By: Phil Nuger

Prepared Date: 1/6/17

Approved By:

Approved Date:

Shift: 1

Summary: Can perform all the job duties within the department related to continuous improvement and maintaining the Quality Management System.  A Quality Associate examines the materials, procedures, and processes involved in the production of a corrugated product using the available data and resources and enforcing quality standards; testing materials and product.

Essential Duties and Responsibilities include the following. Other duties may be assigned.

Maintain and conduct in-process product inspections, studies manufacturing methods; monitors testing methods and procedures.

Maintain standards for the disposition of finished product by evaluating tests, methods, and procedures.

Maintain rework standards by monitoring inspection and physical testing methods and procedures.

Maintain product quality documentation system by writing and updating quality management system procedures.

Maintain product quality by enforcing quality policies and procedures and government requirements; collaborating with other members of a team to update new product and designs and manufacturing and training methods.

Prepare product and process quality reports by collecting, analyzing, and summarizing information and trends.

Complete quality management system operational requirements as assigned.

Manage or complete corrective actions (CAR) focusing on the systematic investigation of the root causes of identified problems or identified risks in an attempt to prevent their recurrence or to prevent occurrence.

Acquire and maintain a working knowledge of the ISO 9001:2015 Quality Management System requirements.

Acquire and maintain a working knowledge of the BRC Global Standards Management System requirements

Maintain professional and technical knowledge by attending educational workshops; reviewing professional publications; participating in professional societies.

Achieve financial objectives by conforming to the quality budget; scheduled expenditures; and analyzing variances

Physical Demands The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job.  Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this Job, the employee is occasionally required to stand 25% of shift

Walk 10% of shift.

Use hands to finger, handle, or feel and reach with hands and arms.

Must occasionally twist and/or use upper body.

The employee is required to talk and hear.

The employee must be able to lift and /or move up to 25 pounds.

Specific vision abilities required by this job include close vision, color vision, distance vision, depth perception, and peripheral vision.

Competencies

To perform the job successfully, an individual should demonstrate the following competencies:

Problem Solving – Identifies and resolves problems in a timely manner; gathers and analyzes information skillfully; develops alternative solutions; works well in group problem solving situations; uses reason even when dealing with emotional topics.

Technical Skills – Assesses own strengths and weaknesses; pursues training and development opportunities; strives to continuously build knowledge and skills; shares expertise with others.

Customer Service – Responds promptly to customer needs; responds to requests for service and assistance; meets commitments.

Interpersonal Skills – Focuses on solving conflict, not blaming; maintains confidentiality; listens to others without interrupting; keeps emotions under control; remains open to others’ ideas and tries new things.

Oral Communication – Speaks clearly and persuasively in positive or negative situations; listens and gets clarification; responds well to questions; participates in meetings.

Written Communication – Varies writing style to meet needs; presents numerical data effectively; able to read and interpret written information.

Teamwork – Balances team and individual responsibilities; exhibits objectivity and openness to others’ views; gives and welcomes feedback; contributes to building a positive team spirit; puts success of team above own interests; Able to build morale and group commitments to goals and objectives; supports everyone’s efforts to succeed.

Quality Management – Looks for ways to improve and promote quality; demonstrates accuracy and thoroughness.

Diversity – Demonstrates knowledge of EEO policy; shows respect and sensitivity for cultural differences; educates others on the value of diversity; promotes a harassment-free environment; builds a diverse workforce.

Ethics – Treats people with respect; keeps commitments; inspires the trust of others; works with integrity and ethically; upholds organizational values.

Organizational Support – Follows policies and procedures; completes administrative tasks correctly and on time; supports organization’s goals and values; benefits organization through outside activities; supports affirmative action and respects diversity.

Judgment – Displays willingness to make decisions; exhibits sound and accurate judgment; supports and explains reasoning for decisions; includes appropriate people in decision-making process; makes timely decisions.

Planning/Organizing – Prioritizes and plans work activities; uses time efficiently; develops realistic action plans.

Professionalism – Approaches others in a tactful manner; reacts well under pressure; treats others with respect and consideration regardless of their status or position; accepts responsibility for own actions; follows through on commitments.

Quality – Demonstrates accuracy and thoroughness; looks for ways to improve and promote quality; applies feedback to improve performance; monitors own work to ensure quality.

Safety and Security – Observes safety and security procedures; determines appropriate action beyond guidelines; reports potentially unsafe conditions; uses equipment and materials properly.

Adaptability – Adapts to changes in the work environment; manages competing demands; changes approach or method to best fit the situation; able to deal with frequent change, delays, or unexpected events.

Attendance/Punctuality – Is consistently at work and on time; ensures work responsibilities are covered when absent; arrives at meetings and appointments on time. If absent, notifies well in advance.

Dependability – Follows instructions, responds to management direction; takes responsibility for own actions; keeps commitments; commits to long hours of work when necessary to reach goals.; completes tasks on time or notifies appropriate person with an alternate plan.

Initiative – Volunteers readily; undertakes self-development activities; seeks increased responsibilities; takes independent actions and calculated risks; looks for and takes advantage of opportunities; asks for and offers help when needed.

Innovation – Generates suggestions for improving and expediting work.

Qualifications: To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perfom1 the essential functions.

Education and/or Experience

College diploma; or equivalent combination of education and experience desirable.

Language Skills

Ability to read and comprehend complex instructions, correspondence, and memos in English. Ability to write correspondence, memo, work instructions and short papers. Ability to effectively present information in one-on-one and small group situations to customers and employees of the organization.

Mathematical Skills

Ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, and decimals. Ability to compute rate, ratio, and percent and to draw and interpret bar graphs. Ability to use tape measure. Ability to create, understand and explain statistical methods and concepts.

Computer Skills

Ability to use computer including a proficiency in Microsoft Office (Outlook, Word, Excel, and Access).  Understanding of to how to navigate, establish and maintain an efficient file structure in a computer network using multiple servers and drive locations.

Reasoning Ability

Ability to apply common sense understanding to carry out instructions furnished in written, oral, or diagram form. Ability to deal with problems involving several concrete variables in standardized situations.

Work Environment The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job.  Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this Job, the employee is regularly exposed to moving mechanical parts. The employee is occasionally exposed to heat, fumes or airborne particles; toxic or caustic chemicals and vibration.

The noise level in the manufacturing environment is usually very loud and it is required that you wear hearing protection. Safety glasses within the plant are also required. Employee must watch where he/she walks in order to remain safe.

Contact: Ray Woodworth

rwoodworth@imec.com

 

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